Before we start with the design and actual production, we discuss with our customers the requirements of your product and the optimal manufacturing process for which we choose. Practice shows that our know-how already at this stage in many cases contributes to a decisive improvement of the later workpiece. We work with powerful design and simulation software that takes your drawings and data and incorporates them into the design process.
The construction takes place after in-depth consultation by our experts.
When it comes to design, we rely on the successful symbiosis of the designer and the foundry expert. This way, we achieve the best possible technical implementation.
Of course, we take drawings and elements from you during this phase and coordinate intermediate steps with you.
The metal casting simulation generates a virtual casting process model. The casting simulation simulates and analyzes the behavior of the molten metals during the casting process. It predicts the behavior of the metal as it flows into the mold, solidifies and cools. The simulation uses temperature, fluid dynamics, heat transfer and solidification. This allows the outcome of the casting process to be predicted and optimized.
The most important thing is that this process reduces errors and defects in manufacturing. This increases quality and lowers costs in manufacturing.
In-house toolmaking is a great advantage for smooth production and the guarantee of absolute top products. Our toolmakers build high-precision tools with the knowledge of the foundry professionals and keep them in perfect condition during production. In this way, we ensure technically flawless production and a perfect standard of quality at all times.
Computer-controlled core casting machines create the conditions for high-quality production in our core making facility. A hand-operated machine also supports us with sample or small-scale production. Even complex molds are routinely prepared by our skilled workers. Due to our extensive expertise in core-intensive casting, we also produce nested core packages and cores with inserts as well as molds with additional cores.
To ensure that the customer can expect an absolutely consistent quality in the series production, regular tests are carried out. These include the incoming goods control of the quartz sand, as well as the determination of the glow loss, the testing of the core strength and dimensional accuracy. On request, we are also happy to prepare test reports for our customers.
The basic prerequisite for a modern production is a machine park that meets the latest technical standards. We are constantly investing in more efficient plants, which has a positive impact on the quality of our products and the speed of our production. Our employees are also constantly further qualified through training and further education and are thus at the state of the art in mould casting technology.
After the casting process, we can offer you further processing steps for your product. Depending on your requirement, we will supply you with a completely finished product. Turning and milling are just a few examples of our manufacturing depth. In addition, we also offer you the service of complete assembly manufacturing.
All products undergo strict quality control with us before they are finally shipped. From random inspection to 100 per cent, we offer comprehensive quality assurance measures and have been certified according to DIN ISO 9001:2015since 2016.
Of course, we also carry out internal audits with our customers at all times.
We advise our customers on individual product creation.
We are able to implement the required customer requirements quickly, cost-effectively and efficiently.
You receive a complete service from a single source and have only one contact person for all work steps to be performed.
We produce durable products that also withstand unusual loads.
Do you have questions about our technologies and processes?
Walter Wagener GmbH
Walzwerkstraße 8
57368 Lennestadt
+49 (0) 27 21 – 9 85 04 0
+49 (0) 27 21 – 8 19 06
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